Integrated Reliability Solutions

Multidisciplinary Integrated Reliability Transformation Solutions and Services

Our reliability engineering services will take your operations reliability to the next level. We will help you to lower your carbon footprint, boost production, extend asset life and reduce insurance costs.

What We Do

Our expertise is in system reliability improvement for oil and gas, energy, and heavy industries. We work with our clients to identify and manage risks that can affect asset reliability and business operations. Our innovative solutions on risk management, loss elimination, and lifecycle asset management have been helping our clients to reduce the cost of failure by minimizing system downtimes. We set clear processes, standards and metrics for maintenance and reliability.

How We Do It

Start Your Reliability Transformation with our unique, innovative and Technological Approach. We start the journey from the reliability assessment and will support your team in achieving operational excellence. With a team of Subject Matter Experts with extensive plant operations, maintenance, reliability and engineering experiences, we deliver comprehensive reliability transformation solutions from initial assessment to achiving operational excellence goals.

Rewarding the “firefighters” is important, but recognizing those who prevent the fires in the first place brings the real value.

Integrity Reliability Services

• Reliability assessments (current state vs desired state gap analysis) • Maintenance strategy development (Preventive, Predictive and Risk Based) • Maintenance procedure and check sheets development • Sparing strategy and preservation • Asset Performance Management (APM) • Equipment obsolescence management • Criticality and RCM workshops facilitation • Risk Assessment • Regulatory assessments • Master data design and development • Controlled document government • Corporate standards and guidelines review and development • As-Build drawings • Tagging system development and gap analysis • Spare parts and preservation • Obsolescence Management • Fit for service evaluation • Enterprise data governance supports • Sustainment services • Regulatory compliances

Asset Health Index Development

• Data collection: Maintenance data, PMs data, criticality rankings, environment, operation conditions, age, physical appearance, inspection report and drawings • Define the KPIs and the health indicators and weight them • Identify the alarm and alert levels(LH and HH) per standards and regulatory requirements: The limits for each parameter or indicator to be defined based on the applicable standards and regulatory requirements • Develop the data base for each KPI with their alarm levels • Create the dash board with Health Indicators: The KPIs that reflect the status of a condition parameter and are summarized on a dashboard. They are historicized in Power BI and can be illustrated with thresholds configured to display health status (Normal, Warning, or Alert) • Sustain the system

Data Management, Digitalization and Analytics In Reliability Engineering

High-reliability organizations govern data and use technology is not just as tools but as foundations of a data-first decision-making culture. At Eamec we will explore how to harness data and technology to bolster the reliability journey, ensuring that each step is informed by accurate, timely information. Envisioning a digital strategy powered by artificial intelligence is no longer optional; it’s a necessity for advancing reliability and asset management. • Create enterprise data repository for test results • PMs Data Analytics and Visualization • Testing and Inspection Results Trending • Predictive Maintenance Analysis Based on the past PM results • Dashboarding for the entire Reliability System

Online Monitoring (Dynamic Health Assessment)

• Identifying the Critical Assets and Scope Definition • Sensors Selection and Adaptation Review • Communication and Data Enablement Strategy Development • Engineering and Construction Work Packages Development • Field Execution, Installation, Commissioning and Start Ups • Analytical Models and Dashboard Development • Trending, Alarm management, Process and Sustainment

Don't Have a Large Budget? Focus on the Little Things

The most common excuse for not investing in safety and reliability is “budget.” You probably think you don’t have it because you think you need millions of dollars. You don’t have to start big just to start improving somewhere. Pick something, any machine, and make the maintenance routine right. When that’s done, move on to the next piece of equipment. Solidify that safety and proactive approach and pay it forward.

It’s a gradual process but soon you’ll start building enough credibility to the leadership team to look more into investing in safety and reliability. This is about a change in mindset, a change in the approach to engage in the workforce and set higher disciplinary standards for the workforce itself, higher expectations, and then supporting them meeting that expectations. All of this is really a question of leadership.

Ready to Optimize Your Systems Reliability?

Our team is ready to help you with your next engineering challenge.